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Interaction | June 2013

EPC projects becoming more complex

Engineering Procurement and Construction (EPC) industry players are exploring options for minimising the risks occurring due to project delays. With an improving economy, better results are expected ahead, avers Ravi Todi, Managing Director, Shrachi ' Bengal Tools Ltd.

How would you assess the current Indian EPC project market?
Current Indian EPC market is in fluctuation throwing challenge to bidders to bid on EPC lump sum basis as bidding itself requires financial investment. EPC projects becoming more complex and projects deadlines becoming short, synchronization among the contractor, consultant & vendor is very crucial to deliver the project on time.

What is the scope that you see in EPC solutions in the years to come?
EPC industry is already a multi-dollar industry with contractors finding innovative ways to minimize risks. Although recession has delayed the project progress, it provided the opportunity to build project with best manpower available. However, projects will deliver the result with economy pacing up.

Can you give us a brief idea about the company's growth, areas of operations, services offered, key milestones achieved?
BTL has originated as a manufacturing company of shear blades, jigs and fixtures along with local job fabrication and in due course of time. BTL has successfully established and graduated as a diversified EPC contracting company, providing one stop solution from concept to commissioning in bulk material handling, coal or mineral beneficiation plants, oil & gas sector, shop fabricated equipment, defence equipment, ship hull blocks, ship repairs etc. Also, BTL manufacture process equipment like pressure vessels, heat exchangers, process column, stack, digester, primary gas cooler, decanter etc.

What are some of your key future plans for both domestic as well as international operations and where do you see the company in the coming years?
We look forward to become one source service provider for process plants in chemicals and fertilizers, oil& gas sector, water & waste water treatment and BOP systems for power plants. In future, BTL-Engineering intends to bid for EPC projects globally.

What are your core competencies?
BTL is capable to provide turnkey solution and execution of projects on EPC basis by providing engineering, procurement, supply, manufacturing, site construction management, erection, testing and commissioning services.

Who are your major clients in this field?
Our major clients are SAIL, BHEL, NALCO, NTPC, Oil India, Vizag Steel, Coal India, BGR Energy, Tata Chemicals and Tata Steel.

What were the major factors which helped the company to attain potential growth?
Project Integration: The projects are supported by a strong in-house manufacture of process equipments as well as material handling equipment. Around 60 per cent of overall project requirement is addressed through in-house supply. Expertise: we provide customized turnkey bulk material handling solutions in coal, chemical, steel, power.

Robust Quality: QCD team delivers challenging projects within the required design quality & schedule parameters.

Updated Equipment: BTL has invested extensively in modern automated equipment, increasing speed & operating efficiency.

Information technology: Company has invested in cutting edge (like Prime Vera, STADD PRO, TEKLA, AUTO CAD & SAP) for effective control & timely project delivery.

Do you have any expansion plans? Yes, the company is in the advanced stage of engaging with leading global companies to reinforce its EPC credentials for the entire Coke Oven Plant, Water storage management, Effluent treatment plants, Balance of plant for power plant, coal washeries, pallestistion plant briquetting & mineral beneficiation unit & other such project management jobs.

Do foreign EPC contractors enjoy a level playing field vis-a-vis their Indian counterparts?Foreign EPC contractors have certain advantages like low "financing costs" in their countries and a large component of foreign exchange in their price for which exchange-variation is to the account of client getting full L/Cs from clients. The flipside, however, is that they at times disremember providing appropriate Indian taxes and duties in their prices due to a lack of clarity.

Any major development that the company would like to share with us. BTL-E has joined hands with many foreign companies for technology partnerships like. Eastern Scientific & research institute of coal (Vyukhin, Russia), Far Eastern power engineering plant OJSC ,Dalenergomash (Russia), Dearborn mid west conveyor company ( USA), Beijing Shougang Company and Biuro Projektow Koksoprojekt (Poland).

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